Off-Site Fabrication

CPV’s pre-fabricated multi-service solutions will give you a decisive advantage in today’s ever-changing and competitive built environment.

How we do this...

Drawing on seven decades of experience in producing specialist pipe solutions, our technically-advanced team can engineer the perfect off-site solution for your project. From simple single pipe systems through to pre-insulated and secondary containment systems, we can help you deliver your project on time and within budget with the benefits that our techniques offer…

Why off-site?

Lowers Costs

Faster installation, less labour and minimal waste all help to lower costs.

Saves Time on Site

A carefully-planned modularised approach saves time on site.

Reduces Waste

Precise work from detailed designs makes the fabrication process less wasteful.

Improves Quality

Working in a controlled, clean environment makes for better quality.

More Sustainable

A modularised approach makes projects more sustainable with a lower environmental impact.

Safer Sites

Factory-based construction provides a safer working environment for personnel.

Related Case Studies

Our portfolio of projects includes data centres, hospitals, commercial and government facilities through to pharmaceutical, power generation, water treatment and industrial sites

Renewable Energy Plant

£650m Tees Renewable Energy Plant is a 299MW biomass-powered, combined heat and power (CHP)

Location
Teesport, Teeside, Middlesbrough, UK

Products
Copolymer Polypropylene pre-fabricated pipe sections 160mm up to 400mm

Services
Belowground Drainage Pipework

Overview
Below-ground drainage PP pipework for its chemical resistance and ability to work at higher temperatures

Data Centre, Denmark

Confidential turnkey solutions offered for a data centre being constructed for one of the world's leading companies

Location
Odense, Denmark

Products
PE100 with an integral leak detection system

Services
Vestibule cabinets

Overview
110mm PE100 bespoke vestibule cabinets manufactured with complete off-site fabrication and design to BIM level 2

Boldrewood Southampton University

Innovation Campus, Maritime Centre of Excellence, Lloyds Register Group Technology Centre and Airbus Noise Technology Centre ANTC

Location
Boldrewood Southampton University, UK

Products
Pre-insulated 250mm PPR-CT pipe, fittings and special pre-fabricated building entry pipework

Services
Low Temperature Hot Water Services

Overview
Pre–fabricated building entry sections installed via two pre-drilled entry holes to avoid existing drains and foundations

Data Centre, Ireland

Confidential turnkey solutions offered for a data centre being constructed for one of the world's leading companies

Location
Clonee, Dublin, Ireland

Products
PE100 in high density polyethylene casing - with an integral leak detection system

Services
Internal rainwater systems

Overview
160mm & 200mm PE100 in a 250mm & 315mm outer casing supported with complete off-site fabrication and design to BIM level 2

Commercial Laboratory

Laboratory drainage system for Alfred H Knight working in metal and mineral industry

Location
St Helens, Merseyside, UK

Products
Polypropylene in Polypropylene casing Safeflo – with integral leak detection system

Services
Dual-contained laboratory drainage

Overview
110mm in a 200mm outer casing supported with complete off-site fabrication of pipe, tees and bends

Automotive Manufacturer

£200m Noise, Vibration & Harshness Building for Jaguar Land Rover, Gaydon

Location
Gaydon, Warwickshire, UK

Products
Polypropylene in Polypropylene casing Safeflo – with integral leak detection system

Services:
Chilled Water F&R and Condensate F&R Pipework

Overview:
355mm HDPE pre-insulated chilled water feed and 180mm Polypropylene condensate lines

Pharmaceutical Sector

Chemical drainage system for the University of Cambridge research laboratory buildings

Location
Cambridge, UK

Products CPV Floway polypropylene in 100mm and 150mm

Services
Chemical drainage

Overview:
Standard and custom-made manholes, pipe and fittings to create a fully-fused system for two new research laboratory buildings

Mount Pleasant, Falkland Islands

Corrosion-free upgrade for a district heating network

Location
Mount Pleasant, Falkland Islands

Products
Hybrid pre-insulated network with GRE, stainless steel and composite polymers

Services
District heating network

Overview
Range of different diameters of the three Hiline pre-insulated pipe systems

Available Systems

Pre-insulated Pipes

We offer the widest possible range of service pipe and casing options – to ensure we can satisfy every application and media. From chilled water through to higher temperatures and pressures, our bonded pre-insulated pipe systems offer exceptional levels of performance and reliability.

Hazardous and Process Drainage

We have both above- and below-ground chemical and hazardous drainage systems - including dual-contained/pipe-in-pipe solutions - for a wide array of applications, including laboratories in schools, universities and hospitals, as well as medical, pharmaceutical, chemical, petrochemical and biotechnology research facilities.

Storage Tanks

We have a long history of manufacturing polymer storage tanks from a wide array of material choices. We can also include all valves, fittings and other associated equipment to create completed solutions ready for fitting at a project site.

Bespoke Solutions

Whilst the above list is comprehensive, we’re flexible enough to adapt our offerings to meet every possible application. Please contact us to discuss your requirements.

Chambers and Vestibules

We can produce an array of chambers and vestibules – from a wide array of polymer materials. We can also include all valves, fittings and other associated equipment to create completed solutions ready for fitting at a project site.

Mechanical Building Services

We can provide our off-site fabrication services for all types of mechanical building services (single wall and dual-contained), regardless of their materials and applications. This can include, but not limited to: heating, chilled water, potable water, hot water, gases, compressed air, etc.

Downloads

Product Catalogues

Off-Site Fabrication Brochure

Product Catalogues

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Data Center Flyer

Product Catalogues

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