• Off-Site Fabrication

    Off-Site Fabrication

    At CPV, we can offer our clients a comprehensive off-site fabrication service for all of our pipe systems. Breaking up a pipe system into modular, pre-fabricated sections offers a number of benefits over traditonal site-based installation techniques

    • Saves time on site
    • Improves quality
    • Reduces waste
    • Makes sites safer
    • Lowers costs
  • Lowering costs, improving quality

    Lowering costs, improving quality

    No matter what type of pipe system it is, our team of skilled engineers and fabricators will be able to help you speed up your on-site installation with modularised sections that have been BIM modelled in a common environment

    • Heating and cooling
    • Drainage systems
    • Pressure pipes
    • Hot and cold water services
    • Bespoke systems

Off-Site Fabrication Service

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At CPV, we can offer our clients a comprehensive off-site fabrication (OSF) service for all of our pipe systems.

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Breaking up a pipe system into modular, pre-fabricated sections offers a number of benefits over traditonal site-based installation techniques.

Applications

We can offer this service for all standard products in our portfolio, plus all of the bespoke solutions that we can create from a wide array of materials. These applications include:

  • Pre-insulated pipe systems for heating, cooling and other media
  • Chemical and laboratory drainage systems
  • Process and pressure pipe systems
  • Bulk tanks and vessels

OSF Benefits

Saves time on site

Saves time on site

A carefully-planned modularised approach saves time on site
Improves quality

Improves quality

Working in a controlled, clean environment makes for better quality
Reduces waste

Reduces waste

Precise work from detailed designs makes the fabrication process less wasteful
Makes sites safer

Makes sites safer

Factory-based construction provides a safer working environment for personnel
Lowers costs

Lowers costs

Faster installation, less labour and minimal waste all help to lower costs
More sustainable

More sustainable

A modularised approach makes projects more sustainable with a lower environmental impact

Off-Site Fabrication

Detailed design and planning

Detailed design and planning

Our team of designers and engineers closely works with our clients to ensure that the modularisation of a pipe system is not only feasible, but will be adding tangible benefits to the project in question.

We create detailed building information models (BIM), using the very latest packages and translate this into a detailed plan for our team of skilled fabricators to create the sectionalised components.

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High-quality fabrication services

High-quality fabrication services

Taking the detailed drawings, phasing programmes and any other requirements that affect the way in which the system is created, our highly-skilled team of fabricators produce the modular sections of the system.

We not only use world-class materials and techniques, but also adopt processes that increase quality, reduce waste and ensure that the outcome is right first time.

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World-class project support

World-class project support

We realise that whilst the bulk of our work is done off site, we always support our client's team on site - whether that be remotely, or via hands-on support at the job site.

Working in a seamless partnership, our engineers support a project every step of the way, from its initial conception, through to the installation - extending to long-term support during a project's working life.

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Off-Site Fabrication Gallery

Hiline Aqua
CPV Hiline Aqua pre-insulated pipe sections
Safeflo Dual Contained
Floway chemical drainage components
Floway chemical drainage components
Gallery Chemflo Pipes
Gallery Chemflo Pipes
Chemflo system
Chemflo system
Zurn Safeflo
CPV Zurn chemical drainage fabrication
Safeflo dual-containment system
Safeflo dual-containment system
CPV Zurn chemical and laboratory drainage system
CPV Zurn chemical and laboratory drainage system
Welding Hiline systems
Welding Hiline systems
Safeflo
CPV Safeflo - dual-containment pipe system
Hiline Spool
CPV Hiline pre-insulated pipe section
Pre-fabrication for Hiline
Pre-fabrication for Hiline
Welding Hiline casings
Welding Hiline casings
Floway chemical drainage system
Floway chemical drainage system
Vestibule
Pre-fabricated vestibule during manuacture
Pre-insulated Hiline Steel fabrication
Pre-insulated Hiline Steel Fabrication
Hiline system installed above ground
Hiline system installed above ground
CPV Zurn chemical and laboratory drainage system
CPV Zurn chemical and laboratory drainage system
CPV Zurn - laboratory sink assembly
CPV Zurn - laboratory sink assembly